Prototyping
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Rapid, Accurate Prototyping
Prototyping allows for incremental marginal gains to perfect the final product
Foam prototypes are ideal for performance validation testing (ageing, crash, temperature resistance, assembly, form and function testing). We can recommend a grade of EPS or EPP most suited to your next project, we’ll explore the complete range of moulded densities and colours available, including application specific grades for fire retardancy and enhanced thermal performance if necessary.
Our years of experience have made us proficient in prototype design, complex assembly and sub-assembly with inserts. Our capabilities and equipment in our sample making area located in Northampton help us to delivery a complete service solution from just the one supplier.
Using CNC to machine our materials provides a high quality, repeatable, cost effective solution to the problem of quickly producing identical, accurate prototype samples.


Steps to success
Your 4-step development journey
Your vision
Having identified your must have criteria we review any initial drawings or CAD files to ensure they can be tooled and moulded on our machinery.
Creative development
Together we collaborate and share ideas, we explore initial ideas in more depth and make recommendations with a fresh set of eyes as we develop a concept.
Evaluate and validate
We scrutinise initial prototype parts and test against design criteria to ensure part performance aligns with customer expectations.
Execute
Your approved parts progress to tooling phase, first offs are run and approved prior to full production run and product delivery.
What We Offer
Our Prototyping services include:
High quality precision prototypes produced directly from CAD
High quality precision prototypes produced directly from CAD
Fast and efficient prototyping from initial enquiry
Ability to work with high and low densities of expanded foam
Accurate samples for fit and evaluation
Multi-axis, multi-tool change CNC capabilities
Explore more services
Engineered foam products offer a full service to efficiently progress you project from initial enquiry through to delivery final production and delivery. Our dedicated people are with you every step of the way and work hard to bring you added value difficult to find elsewhere.
Contact us
Ready to discover your sustainable solution?
Curious to talk more and see how Engineered Foam Products can help your business design your next innovative product then please get in touch.
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