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ENDLESS DESIGN POSSIBILITIES
State-of-the-Art Technical Design Centre
Our technical centre in Northampton uses the latest CAD design software and technology. The design team works closely with you leading the way in the development of innovative moulded foam solutions. Working from one of four networked Catia and Pro Engineer CAD work stations we produce high quality, precision prototypes are produced directly from CAD data using CNC technology.
Our 3 CNC machines have multi tool change capabilities to speed sample production and improve efficiency. These powerful machines cut low to high densities of material expanded foam to produce accurate samples for fit and evaluation. We also prototype by hand using a mix of disciplines including hot wire cutting, milling and routing.


Dedicated Design
Our expertise at your fingertips.
The Design and Innovation team are a talented group of individuals whose expertise in design, innovation, problem solving, CAD design and CNC prototyping, position them as a major asset to the business.
They are involved with our customers right at the beginning of the relationship where communication is key; assisting with design, project timings, quality and managing customer expectations.
The team support clients with any design or innovation ideas, collaborating with the customer to bring an idea to life or by offering a fresh view on an existing design problem. Solutions are offered in a way that maximises our material properties for the customer in any given application.
What We Offer
Our Design services include:
Handy Scan portable CMMs and 3D imaging technology
CNC milling for sample making direct from CAD data
CAD data import of various file types (ProE, Catia, Iges, Step, etc.)
Dedicated project engineer support on all projects
Dedicated New Product Introduction (NPI) Engineer
CAD Software – PTC Creo V6, Dassault Systems Catia V6 and 3D Systems Geomagic
In-house transit simulation testing
Design consultancy
DFM (Designed for manufacturability) studies
Explore more services
Engineered foam products offer a full service to efficiently progress you project from initial enquiry through to delivery final production and delivery. Our dedicated people are with you every step of the way and work hard to bring you added value difficult to find elsewhere.
Contact us
Ready to discover your sustainable solution?
Curious to talk more and see how Engineered Foam Products can help your business design your next innovative product then please get in touch.
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